Product Description

 

Comprehensive Pictures

Solution Description

Item Attributes

1, The equipment is manufactured of substantial-energy reduced-carbon alloy steel by carburizing and quenching. The hardness of
the tooth surface is up to HRC58-sixty two. The gears are groun d grinding engineering with higher precision and
very good make contact with.
2, Large transmission effectiveness: solitary phase is increased than ninety six.5%, double level is higher than ninety three%, 3rd
level is greater than 90%.
3, Easy operation and low noise.
four, Small size, gentle weight, lengthy service lifestyle and large carrying ability.
five, Simple to disassemble and simple to install.

 

Our Positive aspects

 

 

 

Solution Parameters

 

No.	gearbox design	Ratio variety	advise screw diameter/mm	advise electricity/HP	ranking load torque/N.m	dimension(L*W*H)/mm	Internet fat/KG
one	ZLYJ133	8/12.5/sixteen/20	35/45/50	six~15	764	478*one hundred seventy*260	a hundred and forty four
2	ZLYJ146	10/12.5/16/twenty	forty five/55	10~twenty	1165	560*250*320	205
three	ZLYJ173	10/16/20	fifty five/65	fifteen~thirty	1962	576*256*340	256
4	ZLYJ180		65	15~forty	2764	650*256*400	350
5	ZLYJ200	12.5/16/twenty	sixty five/75	30~60	3583	750*340*480	350
six	ZLYJ225	twelve.5/16/twenty	90	40~75	5334	800*360*five hundred	650
7	ZLYJ250	16/12.5/twenty	one hundred	fifty~one hundred	6306	930*380*560	815
eight	ZLYJ280	sixteen/12.5/twenty	105/110	seventy five~122	7643	970*410*600	1571
9	ZLYJ315	sixteen/12.5/twenty	one hundred twenty	a hundred~175	11822	1160*450*700	1410
ten	ZLYJ330	16/12.5/twenty	a hundred and fifty/a hundred and sixty	150~217	21000	1160*450*700	1520
11	ZLYJ375	sixteen/twelve.5/20	a hundred and fifty/a hundred and sixty	217~312	21096	1280*466*800	1800
12	ZLYJ420	16/12.5/twenty	a hundred and fifty/a hundred sixty five	272~428	25478	1420*550*920	1800
thirteen	ZLYJ450	16/twelve.5/20	one hundred sixty five	380~544	33885	1550*1200*a thousand	3560

Certifications

Business Profile

Xihu (West Lake) Dis.ng Transmission Equipment Co., Ltd. located HangZhou town, ZHangZhoug, as 1 skilled
producer and exporter of cycloidal pin wheel reducer,worm reducer, gear reducer, gearbox ,
AC motor and relative spare elements, owns abundant expertise in this line for a lot of years. 

We are 1 immediate manufacturing facility, with advanced manufacturing equipment, the robust development crew and
generating capability to provide good quality products for consumers.

Our goods extensively served to various industries of Metallurgy, Chemical substances, textile,medicine,picket
and so on. Main markets: China, Africa,Australia,Vietnam, Turkey,Japan, Korea, Philippines…

Welcome to request us any queries, good provide always for you for extended expression business.

FAQ

Q: Are you investing business or maker?
A: We are manufacturing facility.
 

Q: How lengthy is your delivery time?
A: Generally it is 5-10 days if the merchandise are in inventory. or it is 15-twenty times if the merchandise are not in stock.
 

Q: Can we get 1 pc of every single item for quality screening?
A: Indeed, we are happy to settle for demo get for high quality testing.

Q:How to choose a gearbox which satisfies your prerequisite?
A:You can refer to our catalogue to pick the gearbox or we can support to choose when you offer
     the complex data of needed output torque, output speed and motor parameter and so on.

Q: What details shall we give prior to putting a obtain order?
A:a) Type of the gearbox, ratio, enter and output kind, enter flange, mounting placement, and motor informationetc.
     b) Housing colour.
     c) Buy quantity.
     d) Other particular requirements.

US $150-2,000 / Unit |

1 Unit (Min. Order)

###

Application:	Motor, Machinery, Marine, Agricultural Machinery
Hardness:	Hardened Tooth Surface
Installation:	Vertical Type
Layout:	Coaxial
Gear Shape:	Bevel Gear
Step:	Single-Step

###

No.	gearbox model	Ratio range	recommend screw diameter/mm	recommend power/HP	rating load torque/N.m	size(L*W*H)/mm	Net weight/KG
1	ZLYJ133	8/12.5/16/20	35/45/50	6~15	764	478*170*260	144
2	ZLYJ146	10/12.5/16/20	45/55	10~20	1165	560*250*320	205
3	ZLYJ173	10/16/20	55/65	15~30	1962	576*256*340	256
4	ZLYJ180		65	15~40	2764	650*256*400	350
5	ZLYJ200	12.5/16/20	65/75	30~60	3583	750*340*480	350
6	ZLYJ225	12.5/16/20	90	40~75	5334	800*360*500	650
7	ZLYJ250	16/12.5/20	100	50~100	6306	930*380*560	815
8	ZLYJ280	16/12.5/20	105/110	75~122	7643	970*410*600	1020
9	ZLYJ315	16/12.5/20	120	100~175	11822	1160*450*700	1410
10	ZLYJ330	16/12.5/20	150/160	150~217	21000	1160*450*700	1520
11	ZLYJ375	16/12.5/20	150/160	217~312	21096	1280*466*800	1800
12	ZLYJ420	16/12.5/20	150/165	272~428	25478	1420*550*920	1800
13	ZLYJ450	16/12.5/20	165	380~544	33885	1550*1200*1000	3560

US $150-2,000 / Unit |

1 Unit (Min. Order)

###

Application:	Motor, Machinery, Marine, Agricultural Machinery
Hardness:	Hardened Tooth Surface
Installation:	Vertical Type
Layout:	Coaxial
Gear Shape:	Bevel Gear
Step:	Single-Step

###

No.	gearbox model	Ratio range	recommend screw diameter/mm	recommend power/HP	rating load torque/N.m	size(L*W*H)/mm	Net weight/KG
1	ZLYJ133	8/12.5/16/20	35/45/50	6~15	764	478*170*260	144
2	ZLYJ146	10/12.5/16/20	45/55	10~20	1165	560*250*320	205
3	ZLYJ173	10/16/20	55/65	15~30	1962	576*256*340	256
4	ZLYJ180		65	15~40	2764	650*256*400	350
5	ZLYJ200	12.5/16/20	65/75	30~60	3583	750*340*480	350
6	ZLYJ225	12.5/16/20	90	40~75	5334	800*360*500	650
7	ZLYJ250	16/12.5/20	100	50~100	6306	930*380*560	815
8	ZLYJ280	16/12.5/20	105/110	75~122	7643	970*410*600	1020
9	ZLYJ315	16/12.5/20	120	100~175	11822	1160*450*700	1410
10	ZLYJ330	16/12.5/20	150/160	150~217	21000	1160*450*700	1520
11	ZLYJ375	16/12.5/20	150/160	217~312	21096	1280*466*800	1800
12	ZLYJ420	16/12.5/20	150/165	272~428	25478	1420*550*920	1800
13	ZLYJ450	16/12.5/20	165	380~544	33885	1550*1200*1000	3560

What Is a Gearbox?

A gearbox is the mechanical system of an automobile that allows a vehicle to change gear smoothly. This arrangement of gears is highly complex, which helps to provide a smooth gear change. In this article, we will explore some of the different types of gearboxes, including the Epicyclic gearbox, the Coaxial helical gearbox, and the Extruder helical gearing. These are three of the most common types of gearboxes used in automobiles.

Gearboxes

Gearboxes help drivers choose the appropriate gear for the conditions. A lower gear produces the least speed, while a higher gear gives the maximum torque. The number of gears used in a gearbox varies to meet different demands on the road and load. Short gearing provides maximum torque, while tall gearing offers higher top speeds. These features combine to improve the driveability of a vehicle. But what is a gearbox?
The gearbox has a slew of components, including the bearings and seals. Among these components is the gearbox, which is subjected to wear and tear due to metal-to-metal contact. As a result, gearboxes require close monitoring. Various tests are used to assess the condition of gears, such as corrosion and wear. Proactive tests emphasize wear, contamination, and oil condition. However, there are also proactive tests, such as the ferrous density test and the AN test, which monitor additive depletion and abnormal wear.
The separating force is a key factor for the design of a gearbox. The primary radial measurement point should be oriented to monitor normal forces. The secondary measurement point should be located in the opposite direction of rotation from the primary radial measurement point. The separating force generated by a helical gear set is called tangential force. The primary and secondary radial measurement points should be positioned so as to provide information about both normal and tangential forces.
Manual gearboxes are often manual. The driver can control the synchromesh by using a selector rod. This rod moves the synchromesh to engage the gear. Reverse gears are not synchromesh because they are used only when the vehicle is at a standstill. In older cars, the first gear often lacked synchromesh due to cost or lack of torque. Drivers could still use first gear with a double-declutch.

Coaxial helical gearbox

The R series rigid tooth flank helical gearbox features high versatility and good combination. They have a wide range of motor power and allow for fine classification of transmission ratios. The R series gearbox has several advantages, including high efficiency, long service life, and low vibration. This series of gearbox can be combined with a wide range of reducers and variators. Its size and high performance makes it an ideal choice for applications that require maximum torque and load transfer.
The main feature of a helical gearbox is that it presents a fixed velocity ratio, even if the center gaps are not perfectly set. This is sometimes referred to as the fundamental rule of gearing. A helical gearbox is similar to paper spur gears in terms of radial pitch, since the shafts in the helical gearbox cross at an angle. The center gap of a helical gearbox is the same for both the left and right-handed counterparts.
The EP Series is another popular model of a Coaxial helical gearbox. This series has high torque and a maximum reduction ratio of 25.6:1. It is an ideal choice for the plastic industry, and CZPT offers an extensive range of models. Their center distance ranges from 112 mm to 450 mm. The EP Series has several models with different center distances. In addition to high torque and efficiency, this gearbox has low noise and vibration, and it is easy to assemble and disassemble.
Another type of Coaxial helical gearboxes is the planetary gearbox. They have a high efficiency and power density. Unlike coaxial helical gearboxes, planetary gearboxes have an axis on the same direction as the output shaft. They are easy to integrate into existing drive trains. In addition, they are compact and easy to integrate with existing drive trains. For servo applications, they are another great choice.

Epicyclic gearbox

An epicyclic gearbox is a type of automatic gearbox used to drive cars. Its primary advantage is its compact design, and it is more reliable and efficient than manual gearboxes. It is comprised of a sun gear and two planetary gears, encased in a ring gear called the Annulus. This system is useful for drivers who need to shift gears frequently, as they will become tired if the gears are suddenly changed.
An epicyclic gearbox consists of three different types of gears: ring gear, sun gear, and annular ring gear. The ring gear is the outermost gear and has angular-cut teeth on its inner surface. It is used in conjunction with planetary gears to provide high-speed ratios to vehicles. The sun gear also reverses the direction of the output shaft. This helps reduce transmission error.
An epicyclic gearbox uses multiple planets to transfer power between the planets. This type of gearbox is lightweight and features a high power density. This gearbox has several benefits over a standard single-stage parallel axis gearbox, including multiple load paths, unequal load sharing, and phased meshing. Furthermore, epicyclic gearboxes require more complex transmission error optimisation than their counterparts, including more than one stage.
The objective of epicyclic gearbox research is to provide the lowest transmission error possible. The process includes an initial design and detailed specification. The system is defined by its load spectrum and required ratio. Deflections of the elastic mesh are calculated to understand their strength and how much energy the system can handle. Finally, micro-geometric corrections minimize transmission error. These improvements are crucial to the overall efficiency of an epicyclic gearbox.

Extruder helical gearing

The helix in an extruder helical gearing is fixed at an angle, enabling more interaction with the shaft in the same direction as it moves. As a result, the shaft and the bearing are in constant contact for a long period of time. Typically, extruder helical gearing is used in applications where there is low excitement, such as steel, rolling mills, conveyors, and the oil industry. The bevel gear train also plays a role in these applications.
The CZPT AEX extruder drive gear is specifically developed for this specific application. The gears are compact and lightweight and offer exceptional power density and a long service life. These extruder gears are highly reliable, and they can be used in a wide range of applications, including rubber processing, food production, and recycling plants. CZPT offers both standard and custom gearing for your extruder.
Another advantage of helical gearing is its versatility. Since the helical gearing teeth are inclined at a specific angle, they can be adjusted to meet the specific needs of a given application. These gears also have the advantage of eliminating noise and shock from straight teeth. Unlike other gearing types, they are able to achieve a wide range of loads, from small to large. These helical gears are very durable and are the best option for high-load applications.
In addition to this, asymmetric helical gears have increased flexibility, while asymmetrical helical gears have lower flexural stiffness. The ratio of teeth to the shaft has a positive effect on the strength of the gear. Furthermore, asymmetrical helical gears are easier to manufacture. But before you purchase your next extruder gear, make sure you know what you’re getting into.

1 speed gearbox

CZPT Group Components produces the one speed gearbox. It has the potential to make cars more efficient and environmentally friendly. The gear ratio of a car’s drivetrain is crucial for reaching maximum power and speed. Typically, a one-speed gearbox delivers a maximum of 200 hp. But the speed at which a car can reach this power must be high to get the full benefit from the electric motor. So, how can a one-speed gearbox improve the speed and torque of a car?
A one-speed gearbox is a mechanical device used to switch between second and third gears. It can include multiple gear sets, such as a shared middle gear for switching between second and third gears. It can also have an intermediate gear set that represents a switchable gear in both partial transmissions. The invention also includes a mechanism that makes it easier to change gears. The patent claims are detailed below. A typical one-speed gearbox may include two parts.
Generally, a one-speed gearbox will have up to seven forward gears, with each of these corresponding to a different speed. A one-speed gearbox can have five different gear sets and five different gear levels. It can have synchronized gear sets or last-shelf gear sets. In either case, the gears are arranged in a way that maximizes their efficiency. If the gears are placed on opposite sides of a car, the transmission may be a two-speed one.
CZPT Transmission specializes in the production of high-speed gearboxes. The company’s Milltronics HBM110XT gearbox machine is the perfect tool for this job. This machine has a large working table and a heavy-duty load capacity, making it a versatile option for many kinds of applications. There are also a wide variety of CZPT gearboxes for the automotive industry.

editor by czh 2022-11-25