Product Description
Product Dispaly
Product description
Product name |
CNC machining aluminum bronze CNC machining worm gears |
Service Type | OEM & ODM Service |
Processing type | Broaching, DRILLING, Etching / Chemical Machining |
Material Capabilities | Aluminum, brass, bronze, copper, hardened metal, stainless steel, steel alloy |
Processing degree | Micro Machining |
Product packaging | Wooden cases, pallets, cartons, PVC pallets, PP bags, and according to customer requirements |
Machining | CNC |
Technology | Precision Machining |
Heat treatment | Annealing, Normalizing , Nitriding, Tempering , Carbonitriding |
Dimensions | Customized |
Packaging Details | Carton + pallet or Plywood cases or Other package as per customer requirement |
Material | Stainless Steel: SS201,SS301,SS303, SS304, SS316, SS416 etc. |
Steel: mild steel, Carbon steel, 4140, 4340, Q235, Q345B, 20#, 45# etc. | |
Aluminum: AL6061, Al6063, AL6082, AL7075, AL5052, A380 etc. | |
Brass: HPb63, HPb62, HPb61, HPb59, H59, H68, H80, H90 etc. | |
Copper: C11000,C12000,C12000, C36000 etc. | |
Plastic: ABS, PC, PE, POM, Delrin, Nylon,PP, Peek etc. | |
Other: Titanium,etc.We handle many other type of materials. Please contact us if your required material is not listed above. | |
Surface Treatment | Stainless Steel:Polishing, Passivating, Sandblasting, Laser engraving,Oxide black,Electrophoresis black |
Steel: Zinc plating, Oxide black, Nickel plating, Chrome plating, Carburized, Powder Coated, Heat treatment. | |
Aluminum:Clear Anodized, Color Anodized, Sandblast Anodized, Chemical Film,Brushing,Polishing. | |
Brass: Nickel plating,chrome plating,Electrophoresis black,Oxide black,Powder coated. | |
Plastic:Plating gold (ABS), Painting, Brushing (Acylic), aser engraving. | |
Anodizing, Sandblasting, Metal Plating, Polishing, Painting, Powder coating, Brushing ,Silk-screen , Laser Engraving etc. | |
Drawing Format | jpg/.pdf/.dxf/.dwg/.igs./.stp/.step/.cad/.gis/.x_t |
Testing Machine | CMM,Digital Height Gauge, caliper, Coordinate measuring machine, projecter machine, roughness tester, hardness tester and so on |
Certificate | CE, TUV, SGS or as your requirement to do test by the third party |
Delivery time | 10-15 days for sample, 35-40 days for bulk order |
Packing | Plywood pallet, plywood box or as per your requirement |
Quality Control | Conducted by ISO9001 System and PPAP Quality control documents |
Inspection | IQC, IPQC,FQC,QA |
Service | Warm and quick response service provided by the professional Export Sales Team with many years’ experience in handling exports to the US, Europe, Japan and other countries and regions. |
Main Equipment | CNC Machining center(Milling), CNC Lathe, Grinding machine, |
Cylindrical grinder machine, Drilling machine, Laser Cutting Machine,etc. | |
Inspection | Complete inspection lab with Micrometer, Optical Comparator, Caliper Vernier,CMM |
Depth Caliper Vernier, Universal Protractor, Clock Gauge, Internal Centigrade Gauge | |
Capacity | CNC turning work range: φ0.5mm-φ150mm*300mm |
CNC milling work range: 510mm*1571mm*500mm | |
Tolerance | +/-0.01mm ~ +/-0.05mm |
CNC machining equipment
More products
Company introduction
3
HangZhou Xihu (West Lake) Dis. Machinery Co.,Ltd. Jointly manufactures and exports a variety of casting products for architectural, automotive,mechanical parts. Our main product line includes sand casting,precision casting, investment casting, lost wax casting, diecasting, forging and CNC machining.Materials vary from gray iron casting, ductile iron casting, metal casting, steel casting,aluminum casting, bronze casting, stainless steel casting, and so on. We export to more than 20 countries on 6 continents and have been doing so for more than 10 years.
We have a strong and highly efficient R&D team which can design and make OEM/ODM products according to your ideas and samples.Moreover, in order to ensure the quality of the orders, our independent QC members to carry out strict inspection at each stage:(1)Incoming material inspection
(2)Inspection of work-in-progress
(3)Finished product inspection
(4)Random warehouse inspections
Our goal is not only to provide high quality products, but also to maintain a personalized and professional relationship with eachcustomer. No matter how big or small your requirement we will do our best to meet your demand. Our sales group has extensivecasting expertise, as well as sound market knowledge and resources to help you make well-informed purchasing decisions.
Package&Shipping
FAQs
1. who are we?
We are based in ZheJiang , China, start from 2571,sell to North America(35.00%),Eastern Europe(18.00%),Eastern
Asia(12.00%),Southeast Asia(5.00%),Oceania(5.00%),Central America(5.00%),South Asia(5.00%),South America(3.00%),Africa(3.00%),MidEast(3.00%),Western Europe(2.00%),Northern Europe(2.00%),Southern Europe(2.00%). There are total about 11-50 people in our office.
2. how can we guarantee quality?
Always a pre-production sample before mass production;
Always final Inspection before shipment;
3.what can you buy from us?
Casting Part/Forging Part
4. why should you buy from us not from other suppliers?
1.Quicker response: 24 hours for quotation 15days for samples 25days for main order
2.Dependable quality TS14969, ISO9001
3.Excellent Team Possitive, flexible, passionate
4.High business reputation Maintain long smooth relationship with clients
5. what services can we provide?
Accepted Delivery Terms: FOB,CFR,CIF,EXW,FAS,CIP,FCA,CPT,DEQ,DDP,DDU,Express Delivery,DAF,DES;
Accepted Payment Currency:USD,EUR,CAD,AUD,HKD,GBP,CNY,CHF;
Accepted Payment Type: T/T,L/C,D/P D/A,MoneyGram,Credit Card,PayPal,Western Union,Cash,Escrow; Language Spoken:English,Chinese,Spanish,German,Russian,Korean
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Certification: | CE, RoHS, GS, ISO9001 |
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Standard: | DIN, ASTM, GOST, GB, JIS, ANSI, BS |
Customized: | Customized |
Material: | Aluminum |
Application: | Metal Recycling Machine, Metal Cutting Machine, Metal Straightening Machinery, Metal Spinning Machinery, Metal Processing Machinery Parts, Metal forging Machinery, Metal Engraving Machinery, Metal Drawing Machinery, Metal Coating Machinery, Metal Casting Machinery |
Delivery Time: | 25-30 Days |
Samples: |
US$ 2/Piece
1 Piece(Min.Order) | |
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Customization: |
Available
| Customized Request |
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Can you provide examples of machinery that use worm gears?
Worm gears are utilized in various machinery and mechanical systems where precise motion control, high gear reduction ratios, and self-locking capabilities are required. Here are some examples of machinery that commonly use worm gears:
- Elevators: Worm gears are commonly employed in elevator systems to control the vertical movement of the elevator car. The high gear reduction ratio provided by worm gears allows for smooth and controlled lifting and lowering of heavy loads.
- Conveyor systems: Worm gears are used in conveyor systems to drive the movement of belts or chains. The self-locking nature of worm gears helps prevent the conveyor from back-driving when the power is turned off, ensuring that the materials or products being transported stay in place.
- Automotive applications: Worm gears can be found in automotive steering systems. They are often used in the steering gearboxes to convert the rotational motion of the steering wheel into lateral movement of the vehicle’s wheels. Worm gears provide mechanical advantage and precise control for steering operations.
- Milling machines: Worm gears are utilized in milling machines to control the movement of the worktable or the spindle. They offer high torque transmission and accurate positioning, facilitating precise cutting and shaping of materials during milling operations.
- Lifts and hoists: Worm gears are commonly employed in lifting and hoisting equipment, such as cranes and winches. Their high gear reduction ratio allows for the lifting of heavy loads with minimal effort, while the self-locking property prevents the load from descending unintentionally.
- Rotary actuators: Worm gears are used in rotary actuators to convert linear motion into rotary motion. They are employed in various applications, including valve actuators, robotic arms, and indexing mechanisms, where controlled and precise rotational movement is required.
- Packaging machinery: Worm gears find application in packaging machinery, such as filling machines and capping machines. They assist in controlling the movement of conveyor belts, rotating discs, or cam mechanisms, enabling accurate and synchronized packaging operations.
- Printing presses: Worm gears are utilized in printing presses to control the paper feed and the movement of the printing plates. They provide precise and consistent motion, ensuring accurate registration and alignment of the printed images.
These are just a few examples, and worm gears can be found in many other applications, including machine tools, textile machinery, food processing equipment, and more. The unique characteristics of worm gears make them suitable for various industries where motion control, high torque transmission, and self-locking capabilities are essential.
Can worm gears be used in automotive applications?
Yes, worm gears can be used in certain automotive applications. Here’s a detailed explanation of their use in the automotive industry:
1. Steering Systems: Worm gears are commonly used in automotive steering systems, particularly in older vehicles. They can provide the necessary torque and precision for steering control. The self-locking feature of worm gears is advantageous in steering applications as it helps maintain the desired steering position even when external forces are applied. However, it’s important to note that many modern vehicles have transitioned to other steering mechanisms such as rack and pinion for improved efficiency and performance.
2. Window Regulators: Worm gears can be found in power window regulator systems in some vehicles. They help convert rotational motion into linear motion, allowing for the smooth and controlled movement of windows. Worm gears in window regulators are often paired with a mechanical linkage system to distribute the motion to multiple windows.
3. Convertible Top Mechanisms: In convertible vehicles, worm gears can be utilized in the mechanisms that raise and lower the convertible top. The high torque capabilities of worm gears make them suitable for these applications, as they can effectively handle the load of the top and ensure smooth and reliable operation.
4. Accessory Drives: Worm gears can be employed in accessory drives within the automotive engine compartment. They can be used to transfer power from the engine to various accessories such as water pumps, fuel pumps, and air compressors. However, it’s important to note that other power transmission mechanisms such as belts and pulleys or gear drives are more commonly used in modern automotive accessory drive systems due to their higher efficiency and compact design.
5. Limited-Slip Differentials: Worm gears can be incorporated into limited-slip differentials in some automotive applications. Limited-slip differentials distribute torque between the wheels to improve traction and stability. Worm gears can provide the necessary torque multiplication and torque biasing capabilities required for limited-slip differentials.
While worm gears can be found in these automotive applications, it’s important to consider that other power transmission mechanisms such as spur gears, bevel gears, and belt drives are more commonly used in modern automotive designs. These alternatives often offer higher efficiency, compactness, and better performance characteristics for automotive applications. Additionally, advancements in technology and the pursuit of lightweight and efficient designs have led to the adoption of alternative power transmission systems in many automotive applications.
Overall, while worm gears have a place in certain automotive applications, their use is more limited compared to other power transmission mechanisms commonly employed in the automotive industry.
How do you install a worm gear system?
Installing a worm gear system requires careful attention to ensure proper alignment, lubrication, and secure mounting. Here are the general steps involved in installing a worm gear system:
- Prepare the components: Before installation, ensure that all the components of the worm gear system, including the worm, worm wheel, bearings, and housing, are clean and free from any contaminants or damage. Inspect the components for any signs of wear or defects.
- Check alignment: Verify that the mating surfaces of the worm and worm wheel are clean and free from any debris. Ensure that the gear teeth mesh properly and that there is no excessive backlash or misalignment. Make any necessary adjustments or repairs before proceeding with the installation.
- Apply lubrication: Lubricate the worm gear system according to the manufacturer’s recommendations. Select a suitable lubricant that provides sufficient lubrication and reduces friction between the worm and worm wheel during operation. Apply the lubricant evenly to the gear teeth and other contact surfaces.
- Mounting: Position the worm gear system in the desired location, taking into account any space constraints or mounting requirements. Use appropriate fasteners, such as bolts or screws, to securely attach the system to the surrounding structure or base. Ensure that the mounting surfaces are clean, flat, and able to withstand the forces and loads exerted by the gear system.
- Alignment and adjustment: Once the worm gear system is mounted, check the alignment again and make any necessary adjustments. Ensure that the worm and worm wheel are properly engaged and that there is no excessive play or binding. Pay attention to any specified alignment tolerances provided by the manufacturer.
- Testing and operation: After installation, conduct a thorough functional test of the worm gear system. Verify that it operates smoothly, without unusual noise or vibration. Check for proper engagement of the gear teeth and ensure that the system performs as intended under different load conditions. Monitor the system’s performance during initial operation and address any issues or abnormalities promptly.
It’s important to follow the specific installation instructions provided by the gear system manufacturer. Different worm gear designs and applications may have additional installation requirements or considerations that should be taken into account.
Proper installation of a worm gear system ensures its reliable operation, minimizes wear, and maximizes its lifespan. If you are unsure about any aspect of the installation process, it is recommended to consult the manufacturer or seek the assistance of a qualified professional.
editor by Dream 2024-05-02